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Yerba Buena: Retrofit and tool installation for 45,000 SF research and development building. Project included installation design for approximately 800 tools. CDR Server Development Relocation: Develop the Conceptual Design Report to relocate labs (30,000 SF) and manufacturing space (10,000 SF) from Building 28 to Building 50. Scope of services included process piping and mechanical. Re-Scope #2 Engineering Services for Test Cell Clean Room Rebuilt and Veeco Micro Mill Tool Installation Materials Lab Tool Installation Fab 02 Consolidation Project Fab 02, Rev 2 Tools Installation: Complete design to facilitate relocation/consolidation of Building 006 Fab 2 equipment tools to from existing location in Building 006/067 into the existing Single Slider area located in Building 067. The tool hookup design was developed in close coordination with Hitachi Facilities Engineering and Hitachi Fab Manufacturing to ensure proper, safe, timely and cost effective installation of the tools. Building 067 Tank Farm Revisions Strip-out & Clean-up of Building 015 Design of the ION MILL #13 Tool Installation Western Digital, Fremont, CA: Relocation and installation of FEI-04, SDV-08 and FEI-09 Server Room Consolidation CDA #3 Addition: The existing system consisted of multiple varied size compressors, dryers and other accessories. The project included engineering design for adding 1500 scfm air compressor and associated dryer, tanks and accessories; and connecting them to the existing CDA piping system. Tool install packages for 12 tools (12 separate projects) Intel Corporation, California, Arizona, Israel: Design and construction service for upgrades of power distribution system, one substation with tie breaker. Engineering and calculations of power cable, lighting and grounding, life safety and special systems for Buildings C3, C4, C10, C11 and Fab 6 (clean room). Short circuit analysis and breaker coordination study for the engineering department. Migrated control devices for 21 HVAC, VFD/AFD and exhaust fan units from Johnson Control to NCU/NEU FMS system. Designed and developed P&D, controls point to point diagram, controls wiring and riser diagrams. 132,000 SF Tool hookup/fit-up service for 300 tools for Buildings 1, 2, 3 and 4. Performed feasibility study for new Bldg 5 to add an additional power substation and secondary substations. 160,000 SF expansion of existing facility. The expansion included 31,500 SF Class 1, submicron clean room and associated fab support functions. Responsibilities included programming, conceptual design, contract documents, and construction support. Retrofit design: 15,000 SF Class 1 area and multiple Class 100 and Class 1,000 areas. 7,000 SF, Class 100 fab process room. Existing 20,000 SF building into research and development and test labs Existing 60,000 SF building to computer data center and test area. Existing 15,000 SF building into computer data center. Mask Operations: New 40,000 SF addition of multiple Class 1 clean room labs to house mask operations. The project included extremely tight temperature and humidity tolerance. This required an upgrade of the chiller plant, boiler plant and other process utilities. Master planning, design, and construction services for 1,300,000 SF submicron microelectronics manufacturing facility with Class 1 clean rooms. Responsibilities included feasibility analysis for 75 MW cogeneration plant. 1,260,000 SF greenfield semiconductor manufacturing facility including an 85,000 SF Class 1 clean room and 75,000 SF central utility building; 400,000 SF, four-story office building, 30,000 SF data center; 80,000 SF office/warehouse; and 30,000 SF hazardous material storage building.
Programming Services: Designed location, layout and square footage for labs within the entire building. The project included space planning (tool location, safety clearances and all Code requirements) within each lab. The project also included specifying power, mechanical and plumbing requirements for approximately 60 tools. Liaison between Solyndra user groups (including the IT group) and construction team. Novellus, San Jose, CA: Design of 100,000 SF clean room facility with 12 labs used for training purposes. Designed 90,000 SF Class 1 clean room facility including tool fit up and tool hook up. Design of power distribution system. Electrical design engineering and calculations of power cable, lighting and grounding system. Included California Title 24 Energy Code study. Applied Materials, Japan, Korea, Taiwan: Feasibility analysis for upgrade of 20,000 SF applications laboratory. Multidisciplinary schematic design services for new applications laboratory. Design and construction administration services for the life safety systems for new applications laboratory. VLSI Technology, Inc., San Jose, CA and Tempe, AZ: Design for the addition of thermal oxidizer unit for solvent exhaust abatement from existing semiconductor fab. Complete design and construction administration services for new 3,600 SF Class 1,000 product development laboratory. Engineering analysis and criteria development for retrofitting existing energy center to support up to 150,000 SF light manufacturing facility. National Semiconductor, Santa Clara, CA and Puyallup, WA: Design of retrofit of 14,000 SF conversion of existing fab to copper process fab. Project included upgrading the existing fab to Class 1 clean rooms. Design for replacing two 45,000 CFM air-handling units for fab in Building E. Programming for remodel of 14,000 SF wafer fab. Seagate, Milpitas, CA: Design for retrofit of 5000 SF building for the installation of plating line. The retrofit included adding Class 1000 clean room around the plating line. IBM, Guadalajara, Mexico: Design of new 17,000 SF chemical storage and distribution disk drive facility, including flammable and general storage of virgin and used chemicals. Episil, Tai Nan, Taiwan: Electrical engineering design of one 161 KV GIS, transmission substation with multiple 22.8 KV supporting substations for large Episil clean room facility. Design included N+1 redundancy and emergency power requirement. Motorola, Scottsdale, AZ: Design for the addition of new substation, clean room and motor control center, including lighting, power, special systems design and construction administration for facility system upgrades. Nikon Precision, Belmont, CA: Complete design and construction administration for new 5,000 SF Class 10,000 product development and testing clean room. SEEQ Technology, Milpitas, CA: Complete design for retrofit of existing clean room and hookup design for installation of Nikon steppers. Bell Communications Research, Red Bank, NJ: Complete design for humidity control system upgrade of 200,000 SF research and development facility. Lam Research, Inc., Fremont, CA: Multidiscipline design for Class 10 clean rooms and fab. Xerox Corporation, El Segundo, CA: Silicon submicron prototyping facility, including 16,500 SF clean room. Tower Semiconductor Ltd., Haifa, Israel: Design for the upgrade of 5,000 SF of Class 1 clean room. Responsibilities included programming and conceptual design. Orbit Semiconductor, Jerusalem, Israel: Design of new 20,000 SF new wafer fabrication facility. Responsibilities included programming and conceptual design. Silicon Systems, Santa Cruz, CA: Onsite design and construction management for the renovation of 18,000 SF of clean room including upgrade of existing services and process equipment installation. Fit up and hook-up design of process equipment services for relocation and consolidation of 4 inch wafer process line in 15,000 SF clean room. Hewlett-Packard, Santa Rosa, CA: Design for the retrofit of 5,000 SF, Class 1 clean room in an existing facility. Wacker Siltronic, Portland, OR: Design of direct expansion dehumidification and heat recovery system for EPI remodel project. Boeing Electronics, Renton, WA: Design of direct expansion dehumidification system. Apple Computers, Fremont, CA: Retrofit design of multiple projects, including fit up design of flexible manufacturing system (FMS). Akashic Memories, Santa Clara, CA: Design of HVAC and process piping systems for 10,000 SF, Class 1000 manufacturing facility. Monolithic Memories, Santa Clara, CA: Design of HVAC and process piping systems for 7000 SF fab remodel. Integrated Device Technology, Salinas, CA: Design of HVAC and process piping systems for new 20,000 SF fab. Chino-Excel Technology, Taiwan: Design of mechanical systems for new 20,000 SF wafer fab. Signetics, Santa Clara, CA: Decommissioning design of existing 10,000 SF fab and converting the building to an office space. Opsys, Fremon, CA: Design and construction for new 12000 S.F. facility, which consisted of 400 SF of Class 100 optical clean room and several Class 10,000 R&D laboratories. Project included pre-design collaboration with manufacturing engineers from Japan and value engineering the project. Ciena, Cupertino, CA: Design and construction support for state-of-the-art audiovisual conference room with multi-projection capability and teleconferencing. Design for converting an existing 9000 SF of warehouse space into offices and 3500 SF cafeteria. ST Microelectronics, Phoenix, AZ: Design of 2400-ton variable flow chiller plant to replace an existing chiller plant at Building 1100. New chiller plant incorporates energy efficiency features such as variable speed drives, single loop chilled water pumping, and waterside economizers. Design of 7000 SF Class 1 clean room expansion for the EPI process. Expansion included adding flammable and corrosive gas storage areas. Tool Installs Hitachi, San Jose, CA: Yerba Buena: Retrofit and tool installation for 45,000 SF research and development building. Project included installation design for approximately 800 tools. Re-Scope #2 Engineering Services for Test Cell Clean Room Rebuilt and Veeco Micro Mill Tool Installation Materials Lab Tool Installation Fab 02, Rev 2 Tools Installation: Complete design to facilitate relocation/consolidation of Building 006 Fab 2 equipment tools to from existing location in Building 006/067 into the existing Single Slider area located in Building 067. The tool hookup design was developed in close coordination with Hitachi Facilities Engineering and Hitachi Fab Manufacturing to ensure proper, safe, timely and cost effective installation of the tools. Design of the ION MILL #13 Tool Installation Western Digital, Fremont, CA: Relocation and installation of FEI-04, SDV-08 and FEI-09 Server Room Consolidation CDA #3 Addition: The existing system consisted of multiple varied size compressors, dryers and other accessories. The project included engineering design for adding 1500 scfm air compressor and associated dryer, tanks and accessories; and connecting them to the existing CDA piping system. Tool install packages for 12 tools (12 separate projects) Health Care Projects
Surgical Wing Addition: Feasibility study to demolish an existing wing of the hospital and replace it with new surgical wing addition. Room RF-11 Renovation Room RF-12 Renovation As-needed General Facilities Consulting Contract O’Connor Hospital, San Jose, CA: Cath Lab Renovation: Replaced existing catheterization equipment with new equipment. Design included evaluating existing HVAC system to confirm that adequate air flows, supply, return and exhaust are being supplied to the different areas; providing medical gases where needed. Connect to existing piping. Physical Therapy Suite Renovation Plumbing engineering design for city water main Saint Louise Regional Hospital, Gilroy HVAC for X-Ray Room 1 Replacement Hyperbaric Chamber Conversion: Conversion of existing dining area to accommodate three hyperbaric chambers. The hyperbaric chambers required oxygen gas supply at 90 psig. This required erecting new oxygen line from the existing liquid oxygen tank (upstream of the existing 55 psig regulator) and connecting it to the proposed hyperbaric chambers. The new oxygen line was routed over an existing pipe bridge to the roof and then dropping through the roof to the hyperbaric chambers room. A new sink was installed to replace the existing toilets next to the hyperbaric chambers. Regional Medical Center (formerly Alexian Brothers Hospital), San Jose, CA: Electrical and mechanical design of nursery and administration offices. Kaiser Permanente Hospital, Hayward, Roseville, Redwood City, CA: Design for new eye lab. Design of renovation of radiology lab. Design for power distribution system for central plant and signal system. Complete electrical engineering design for renovation of emergency room and pulmonary facilities. Coalinga Hospital, Coalinga, CA: Electrical and mechanical design of new hospital building. Crystal Springs Rehabilitation Center, San Mateo, CA: Electrical, design of system to upgrade emergency power. Delta Memorial Hospital, Antioch, CA: Electrical and mechanical design of catheter lab. John Muir Hospital, Walnut Creek, CA: Complete electrical, mechanical and plumbing design for new angiography lab. Santa Clara Valley Medical Center, San Jose, CA: Electrical and mechanical engineering design for emergency room remodel. Chandler Medical Center, Chandler, AZ: Complete design from concept to completion of hospital power system with N+1 reliability. Scottsdale North Hospital, Scottsdale, AZ: Electrical engineer design for central chiller plant and hospital HVAC installation. Biotech Projects
Durect Corporation, Cupertino and Vacaville, CA: Labs 145 & 147, Building A: Renovation of lab 145, anteroom 144, and lab 147. Lab 145 and anteroom 144 were upgraded to Class 100,000 clean room (20 air changes per hour). Required modification/addition of existing fan filter units and revisions to existing CDA and nitrogen piping and electrical outlets. Lab 145 was expanded to accommodate additional equipment, including six-foot hood. Electrical scope included outlets to support any new equipment to be added as well as relocation of lights where needed. Labs 163 and 166, Building A: Renovation which included providing adequate air supply and exhaust for the lab. Required addition of new packaged rooftop air conditioning unit and new exhaust fan on the roof. Design for renovation of the SAIB, GMP processing facility which allowed the client to meet stringent schedule and budget concerns. Updates and revisions to Buildings A and B mechanical floor plans and airflow schematics development. This allowed determining available capacities for equipment and which equipment required replacement. Alza Corporation, Mountain View and Vacaville, CA: Design for renovation of GMP chemical-dispensing building. Development of air flow diagrams for existing laboratories and the HVAC equipment; analyzed and resolved GMP lab pressurization concerns. Design solutions for laboratory hood exhaust systems for multiple buildings to resolve hood face velocity concerns. Design conversion of Building PA-11 chiller plant to primary/secondary pumping to resolve temperature stability within the building which houses multiple GMP labs. As-built and tenant improvement designs for buildings M3, M4, MP1, MP5 and RC11. Design of mechanical and electrical systems for various labs and office remodels. Engineering consulting and evaluations: SAC-5 Coater Process Installation design package. Thermal Oxidizer Installation design package. Acetone Waste Collection System design package. Mechanical Equipment Schedules: The project included Update Equipment Schedules for Buildings M1, M3, M4, M5, MP2, MP4, PA11 and RC1. The equipment included air handling units, chillers, boilers, pumps, exhaust fans, steam boilers and filter housings. Critical Assessment Package for Buildings PA11, M1, M3, M5, M12, MP2, MP4, MP5, M10 and M12. Building M-5 Upgrades: Upgraded existing dispense rooms 119, 126, 132 and 138 to EU cGMP standards. PA-11 Motor Control Center (MCCA) Upgrade: Electrical upgrade of the electrical capacity of the existing 600A, 480V, 3Ph, 3 Wire Motor Control Center located in the Penthouse 2. Syntex Corporation, Palo Alto, CA: Retrofit design for 10,000 SF research and development biotechnology facility. Design of Building P3 tabletting suite. Design and upgrades to WFI system at Building P3. Suite upgrade and design for the installation of lyophilizers in Class 100 environment. Sugen Corporation, South San Francisco, CA: Design of mechanical and electrical systems for various labs and office remodels. Biosis, Palo Alto, CA: Design of mechanical systems for 20,000 SF biotechnology facility. Bayer Laboratories, Emeryville, CA: Design of mechanical and electrical systems for various labs and office remodels. Data Center Projects
US DataPort, California, Virginia, New Jersey, Guam: Entitlement, Permitting, schematic design, design development, establishing project budget and financial projections for 2.5 million SF of data center campus on 174-acre site. Project included 250 MW cogeneration power plant and 60,000-ton capacity chiller plant. Entitlement, Permitting, schematic design, design development, establishing project budget and financial projections for 3.4 million SF of data center campus on 186-acre site. Project included 250 MW cogeneration power plant and 80,000-ton capacity chiller plant. Site evaluations, infrastructure investigations, County and City negotiations for the development of 2.5 million SF data center campus on approximately 120-acre sites with 250 MW cogeneration power plants, and 80,000-ton capacity chiller plants. Site search, site evaluations, infrastructure investigations and local government contacts for the development of 100,000 SF data center facility. Silicon Systems, Santa Cruz: Retrofit of existing 5000 SF area into corporate data center. Sentinel Data Center, Santa Cruz: Design of mechanical systems for 3000 SF data center to support newspaper publishing plant. Visa International, Redwood City: Design of mechanical systems for 30,000 SF data center. IDT Building 3, Santa Clara: Design of mechanical systems for 1,000 SF data center. Confidential Client, Kiryat Gat, Israel: Design and construction of 20,000 SF corporate data center. Education Projects
Alum Rock Union Elementary School District, San Jose, CA: Server Room Mechanical and Electrical Evaluation: Evaluated existing server room, including HVAC, electrical and fire protection systems. Bret Harte and John Muir Middle Schools – Re-Therm Kitchens Renovations, San Jose, CA: shower and locker room renovations. Bret Harte Middle School and John Muir Middle School – Shower and Locker Rooms II Renovation, San Jose, CA: Mechanical/electrical/plumbing design of ADA upgrade of shower/toilet rooms, Staff rooms, Storage room, locker rooms. Fremont Middle School, Stockton, CA: Electrical, mechanical and plumbing design, which included electrical systems analysis, upgrade and modification. Hoover School, Burnett Middle School, San Jose, CA: Shower and Locker Rooms I Renovation, San Jose: Mechanical/electrical/plumbing design of ADA upgrade of shower/toilet rooms, Staff room, locker rooms, Weight room, and Storage room and Team room. Kitchen Remodel of James Lick, Andrew Hill, Yerba Buena and WC Overfelt High Schools, San Jose, CA: MEP engineering to convert existing warming kitchens to fully functional food-preparing kitchen. Los Alamitos Elementary School and Olinder Elementary School – Restroom Renovations, San Jose, CA: Mechanical/electrical/plumbing design to renovate existing kitchens to accommodate new food service equipment for re-therm, serve, and store prepackaged meals and drinks. Mount Calvary Lutheran School, San Jose, CA: Electrical, mechanical and plumbing design for new classrooms and gymnasium facilities. Multi-Family Residential Projects & Mixed-Use Projects
Alderwood Apartments, Santa Clara, CA: Mechanical and electrical engineering Alma Gardens Condominiums, San Jose, CA: Design of Buildings 1, 2, 3, 4, 5 and 6 which consisted of 17 single-family units constructed in a single phase. Apton Condominiums, Milpitas, CA: 96-unit, three-level multi-family condominiums with on-grade parking on 97,142 SF land area. Millbrae Station, Millbrae, CA: Entitlement, permitting, schematic design, establishing project budget and financial projections for 120-unit, for-sale, town homes and flat condominiums project to be constructed over a podium on two-acre site. San Carlos Town Homes, San Jose, CA: Design of 33 town homes The Barcelona Condominiums, San Carlos, CA: 20-unit, three-level multi-family condominiums with below-grade parking. Virginia Terrace, San Jose, CA: Entitlement, permitting, schematic design, design development, establishing project budget and financial projections for 170-unit, for–sale, town homes constructed over two-level podium on 2.2-acre site. Office and Commercial Projects Interland Building 12, Hayward, CA: Design of mechanical systems for 25,000 SF, three-story office building. Remax Professional Plaza Building, Fremont, CA: Electrical, mechanical and plumbing design of new two-story, 20,000 SF office building. Sand Hill Office Building, Palo Alto, CA: Design of mechanical systems for 20,000 SF two-story office building. Shores Center, Redwood Shores, CA: Design of mechanical systems for 86,000 SF, five-story office building. Specialty Facilities Projects
JDS Uniphase Flex Products, Santa Rosa, CA: Design and construction management of 80,000 SF greenfield thin film deposition facility. Design and construction management of 70,000 SF manufacturing facility. Neovac, Santa Rosa, CA: Design and construction management of 25,000 SF facility for the coating of reel-to-reel high performance materials. Second and Santa Clara Streets Business/Commercial Building, San Jose, CA: Electrical engineering services to perform coordination study and establish trip settings for new main electrical service for the Second and Santa Clara Street and Third Street PG&E service. Space Systems/Loral, Palo Alto, CA: Retrofit design of existing energy center and humidity control upgrade for 30,000 SF high-bay, Class 10,000 clean room which houses satellite thermal test chamber. Design of 5,000 SF Class 100,000 link building which houses satellite during transfer between process buildings. Complete design for the construction of 85,000 SF building, including Class 100,000 high-bay satellite assembly and test facility. United Technologies, San Jose, CA: Remodel of building to accommodate new process line. Design of 30,000 SF Class 100,000 high bay. Verizon Wireless, Northern California: Electrical and mechanical design of multiple new cell sites. ---------------------------------------------------------------- 1252 Montcourse Lane, San Jose, CA 95131 Multidiscipline Engineering Capabilities LEED Accredited Professionals Sustainable and green designs Mechanical/HVAC Plumbing Chemical/process systems and piping Electrical Telecommunication Life safety Site security and safety Instrumentation and controls Commissioning Facilities Management Project Management Copyright © 2009 Bay Consulting Engineers, Inc. All rights reserved. Home - About Us - Contact Us - Professional Team - Projects - Business News - Project Management - Mechanical Engineering - Electrical Engineering - Technology Design - Sustainable Design - General Services Make Bay Consulting Engineers your homepage!
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